Baby Diaper Production Lines

DanE manufactures automatic baby diaper machines with full-servo control, supporting high-speed production of disposable nappies and pull-up pants in multiple sizes. Our range includes T-shape, pull-up pants, big-waistband, and I-shape models, with line configurations tailored to your target output and factory layout.

Station 17 Pouch Film Unwind on a sanitary napkin production line

Main Equipment Models

T Shape Baby Diaper Machine
T Shape Baby Diaper Machine
  • Production Speed: 700 pcs/min
  • Stable Speed: 500 pcs/min
  • Automatic Converting: Lamination, shaping and folding
  • Qualified Product Rate: ≥97%*
  • Production Efficiency: ≥85%
Pull-Up Pants Baby Diaper Machine
Pull-Up Pants Baby Diaper Machine
  • Production Speed: 800 pcs/min
  • Stable Speed: 600 pcs/min
  • Elastic Waistband Assembly: Coordinated with the absorbent body
  • Qualified Product Rate: ≥97%*
  • Production Efficiency: ≥85%
Big Waistband Baby Diaper Machine
Big Waistband Baby Diaper Machine
  • Production Speed: 500 / 700 / 900 pcs/min
  • Stable Speed: 300 / 500 / 700 pcs/min
  • Customized Waistband Layout: Matched to your diaper design
  • Qualified Product Rate: ≥97%*
  • Production Efficiency: ≥85%
I Shape Baby Diaper Machine
I Shape Baby Diaper Machine
  • Design Speed: 500 / 700 / 900 pcs/min
  • Stable Speed: 300 / 500 / 700 pcs/min
  • Absorbent Core Processing: Fluff pulp and SAP forming
  • Qualified Product Rate: ≥97%*
  • Production Efficiency: ≥85%

From Raw Materials to Finished Diapers

An integrated production process covering material feeding, absorbent core forming, diaper assembly, quality inspection, and finished product handling.

  • Continuous Material Processing
    Automated material feeding and synchronized operation throughout the production line.
  • Core Forming & Diaper Assembly
    Precise SAP dosing, multilayer material handling, elastic application, bonding, and cutting.
  • Quality Inspection & Packaging
    Online inspection, defective product rejection, and automated stacking with optional packaging integration.
Baby diaper production process
Production Process Details 

What can DanE offer?

Raw Material Matching & Testing
Raw Material Matching & Testing

Optimized web tension, hot-melt adhesive, and ultrasonic parameters tailored to your nonwovens, SAP cores, and backsheets.

Custom Machine & Layout Design
Custom Machine & Layout Design

Tailored machine footprints, speed options (300-700 ppm), and custom 3D plant layout design for T-shape, tape, or pull-up lines.

Direct Factory Full-Servo Fabrication
Direct Factory Full-Servo Fabrication

In-house frame and component machining in our 5,000m² base with imported servo motors and 24/7 online diagnostics.

Modular Upgrades & Capacity Expansion
Modular Upgrades & Capacity Expansion

Easy retrofitting for elastic waistbands, 3D leak guards, and auto-stackers without buying an entirely new line.

From Project Planning to Production

  • Production Line Planning

    Define the right equipment configuration, production capacity, and investment plan for your target products.

  • Factory Layout & Workflow Design

    3D factory layouts covering equipment placement, material flow, operating space, and maintenance access.

  • Manufacturing & Factory Acceptance

    Equipment assembly, testing, and performance verification against your agreed production requirements.

  • Installation & Ongoing Support

    On-site installation, commissioning, operator training, and ongoing assistance with maintenance and production adjustments.

Baby Diaper Machine FAQ

Q1 :

What is the production speed of your baby diaper machines?

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<p class="MsoNormal">Our machines come in Low, Medium, and High speed configurations:<br>Low Speed: Design speed 500 ppm | Stable speed 300 ppm<br>Medium Speed: Design speed 700 ppm | Stable speed 500 ppm<br>High Speed: Design speed 900 ppm | Stable speed 700 ppm</p>
Q2 :

What raw materials can your machines process?

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<p>Our lines handle fluff pulp, SAP, nonwoven fabrics, PE film, elastic materials, and hot-melt adhesives, with configurations adapted to your materials.</p>
Q3 :

What processes are integrated into the production line?

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<p>Material feeding, SAP dosing, core forming, elastic application, bonding, cutting, folding, and online inspection, depending on your diaper design.</p>
Q4 :

Which parts of the production line can be customized?

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<p>You can customize core forming, SAP dosing, material feeding, servo systems, and tooling. Preferred component brands, cutting blade materials, and factory layout can also be specified.</p>

Get a Quote & Technical Support

Contact us to discuss your product, capacity, and machinery requirements. Our team will help you plan the right production solution.

Contact DanE Team
Contact DanE Team
FAQ
FAQ
01
Can you help us plan a new hygiene product factory?
You can work with our team on equipment selection, production capacity, factory layout, and project cost analysis, including raw materials, labor, and operating expenses.
02
Can you upgrade our existing production line instead of replacing it?
Certainly! We can assess which parts can be modified or upgraded while providing solutions compatible with your existing production line.
03
Can we visit your factory and inspect the equipment?
You can arrange a factory visit to review our manufacturing and assembly processes. Equipment testing and acceptance criteria can also be agreed upon for your project before delivery.

GET A QUOTE

COST CALCULATOR

183 6878 7879

183 6878 7879

sale01@dane-machinery.com