I Shape Baby Diaper Machine

DanE's I-shape baby diaper production line offers three speed configurations for disposable nappies in S to XL sizes, with stable output of 300, 500 or 700 pcs/min. The manufacturing process combines absorbent-core forming, layer assembly and I-shaped product finishing, with capacity selected around your production targets.
  • Design Speed: 500 / 700 / 900 pcs/min
  • Stable Speed: 300 / 500 / 700 pcs/min
  • Absorbent Core Processing: Fluff pulp and SAP forming
  • Qualified Product Rate: ≥97%*
  • Production Efficiency: ≥85%
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    Description

    The absorbent core is central to the diaper a manufacturer wants to create. Our I-shape baby diaper production line brings pulp and SAP processing, core wrapping and layer assembly together to manufacture I-shaped disposable nappies in S through XL sizes.

    Pulp distribution, SAP content and core dimensions all contribute to the finished product's structure and absorption characteristics. During product development, we consider how those materials form the core and how it is supported through the following stages. A core needs to retain its intended shape as it is wrapped, combined with the cover layers and carried towards cutting and folding.

    This gives the process a clear sequence. The core is prepared and wrapped, the nonwoven and backsheet materials are brought together, and bonding and shaping complete the diaper body. We look at the transitions between those stages as part of the line configuration, because the material must pass through the whole process with the positioning required by the I-shaped design.

    The machine is available in three speed configurations, with the high-speed version specifying stable production of 700 pcs/min. We match the capacity discussion with your nappy specification and material choices. For your production team, the useful result is a defined relationship between the diaper design, absorbent-core requirements and the running capacity selected for the project.

    Parameter

    Low speedMedium speedHigh speed
    Design speed500ppm700ppm900ppm
    Stable speed300ppm500ppm700ppm
    Qualified rate≥ 97% (exclude the wastage due to the glue applicators and materials splicing joint)
    Efficiency≥ 85%
    Installation capacity≥ 330KW
    Power380V, 50HZ, three phase, four wire (adjustable for each region)
    Air pressure0.6-0.8 mpa
    Total weightAbout 75T
    Machine size38m × 8m × 4.5m (L×W×H)
    Finished product sizeS, M, L, XL(according to order)
    Machine directionCustomized
    Raw materialnon-woven fabric, SAP, PE film, Fluff Pulp, hot melt glue

    Structure

    Production Process

    DanE engineers fully automated converting lines that deliver seamlessly integrated manufacturing—from continuous raw material unwinding to final product discharge.

    Powered by European-standard motion control and precision components built in our own 5,000m² CNC center, every processing station is precisely synchronized for ultra-stable high-speed output.

    Designed by DanE for maximum operational uptime, minimal material waste, and long-term industrial durability across all hygiene product categories.

    Production Process Details
    Production Process

    Solution

    Auxiliary Equipment

    1. Hot Melt Glue System

      Uses Nordson or Robatech systems for precise and stable gluing.

    2. Auto Stacking & Bagging

      High-speed automatic stackers and baggers that connect directly to the main line.

    Auxiliary Equipment

    Packaging & Shipping

    1. Moisture-Proof Protection

      Heavy-duty wrapping to protect machines from moisture during sea shipping.

    2. Reinforced Steel Base

      Strong steel base and straps to keep machines stable during transport.

    3. Safe Global Delivery

      Uses Nordson or Robatech systems for precise and stable gluing.

    Packaging & Shipping

    Get a Quote & Technical Support

    Contact us to discuss your product, capacity, and machinery requirements. Our team will help you plan the right production solution.

    Contact DanE Team
    Contact DanE Team
    FAQ
    FAQ
    01
    Can you help us plan a new hygiene product factory?
    You can work with our team on equipment selection, production capacity, factory layout, and project cost analysis, including raw materials, labor, and operating expenses.
    02
    Can you upgrade our existing production line instead of replacing it?
    Certainly! We can assess which parts can be modified or upgraded while providing solutions compatible with your existing production line.
    03
    Can we visit your factory and inspect the equipment?
    You can arrange a factory visit to review our manufacturing and assembly processes. Equipment testing and acceptance criteria can also be agreed upon for your project before delivery.

    GET A QUOTE

    COST CALCULATOR

    183 6878 7879

    183 6878 7879

    sale01@dane-machinery.com